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Real-Time Manufacturing Intelligence

On-Time Delivery, Reduce Errors, and Improve Operating Margins

Real-time visibility means making decisions about production issues as they happen, rather than with a historical hourly or daily record. Using the OMNITROL manufacturing visibility solution can help you:

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  • Achieve over 97% on-time delivery and complete shipments to your customers
  • Gain a 10% employee productivity increase year over year through improved responsiveness and reduced time to vital information
  • Reduce errors on shipping and receiving while ensuring compliance and quality
  • Enable effective planning, monitoring, measuring, controlling and accurate reporting of work-in-progress across complex shop-floors
  • Display advanced alerts in real-time with role-based analytics for optimal decision making

OMNITROL manufacturing visibility allows manufacturers to run leaner and smarter, improving operating margins while simultaneously increasing customer satisfaction with near perfect on-time delivery.

  • Over 90% overall equipment and materials effectiveness
  • Over 20% improvement year over year in customer satisfaction
  • Over 10% year over year improvement on operating margins

Manufacturing Visibility Features and Benefits

OMNITROL brings valuable real-time business intelligence to manufacturers with a consolidated automated view of multiple assembly lines through a secured portal providing alerts, tracking information, and historical data, including remote visibility using handhelds. It provides real-time exception notification triggered by events such as exceeding timing threshold, dwell time, or invalid employee. Automatic rule-based alerts can also utilize email, text and voice messages.

Through this real-time manufacturing intelligence, OMNITROL tracks up-to-the-minute work order status, analyzes and forecasts customer order completion targets with real-time visibility of assembly processes, workforce and resource at shop-floors. Materials and equipment effectiveness, error reduction on shipping and receiving, and a predictable production life cycle all help manufacturers to better manage costs, increase product velocity with higher cash flow, and achieve higher profitability goals and customer satisfaction.

The OMNITROL solution is installed as a network appliance and is in production within days:

  • Backend system is agnostic with no impact on existing IT infrastructure and operations
  • Powerful service creation enables rapid service delivery and deployment
  • Cost effective system is incrementally scalable from single to multiple locations worldwide
  • Infrastructure integrates leading AIDC technologies such as RFID, barcode and RTLS

The OMNITROL manufacturing visibility solution provides powerful and highly intuitive real-time reports for managing assembly cells as work orders in progress. Using this up-to-the-second data can eliminate costly stock outs and high "safety" stock levels, and production bottlenecks that increase cycle-time, delivery errors and lost orders. All OMNITROL real-time reports provide business insight on active order status, completion forecasts, and bottleneck alerts and notifications.

  • Confirmation of each work order in progress as assembly moves from one stage to the next
  • Tracking customer orders with specific product, quantity and delivery information
  • Up-to-the-second order forecast analytics and expected time to completion
  • Automated role-based management and detailed performance status reports
  • Instant alerts on errors, bottlenecks and delays via email, text and voice messages
  • Real-time user portal with easy to understand tracking information and historical data

Real-Time Manufacturing Collaboration

OmniCloud™ has pioneered suppliers to automatically and securely collaborate in real-time on the status of their customer orders through a SaaS based services model. Our Manufacturing Collaboration solution eliminates the headaches and overheads in generating manual customized spreadsheets or reports and dramatically improves customer satisfaction.

OMNITROL can also provide manufacturers with complete Global Track and Trace (GTT) of their assets and increased supplier management efficiencies with complete Supply Chain Visibility.

Ready to learn more about how OMNITROL can satisfy your business needs? Please contact us!